EcoPost manufactures durable fencing posts using plastic waste, an environmentally friendly alternative to timber.www.ecopost.co.ke
Plastic waste is a frequent blot on Kenya’s beautiful landscapes. In spite of a government ban on the use of plastic bags, which came into force in 2007 when Kenya was producing 48 million of them, plastic of all kinds and shapes litters the land or piles up in open tips.
Founded by Lorna Rutto in 2010, EcoPost collects this plastic waste and manufactures fencing posts from it. ‘That includes any type of plastic that can go through the extrusion process,’ she says, ‘such as polypropylene* and polyethylene**—the material used to make those carrier bags that clog the landfills. We can recover and use all of these for our posts.’
Waste not, want not
Lorna has been troubled by this plastic litter ever since she was a schoolgirl. At the time she used to collect bits left lying around and turn them into earrings, ‘though it wasn’t really the earrings I was interested in—I just wanted to find a way to get rid of all that plastic!’ After graduating in commerce and accounting five years ago, she started a career in banking to play safe in a tough employment market, but ‘something felt wrong; I was working on systems and structures and not with people and science, which had been my other passion at school. I wasn’t comfortable about it.’ Two years ago, she took the entrepreneurial plunge.
Her love of the environment found an echo with a young biochemical engineer she met at her first job, now her business partner, who brings his technical expertise to her financial and managerial know-how. After researching potential avenues for their cause they found that plastic was the best place to start, much to Lorna’s delight!
Protecting timber resources
Kenya has barely 2% of forest cover, yet high demand for posts to make fencing around the country’s houses, plantations and huge game reserves. For years these were made from red cedar trees, which are now an endangered species; a presidential directive has made it illegal to chop them down since 2007. Those looking for an alternative can bank on EcoPost, which recycles waste and helps the environment.
Every month, EcoPost uses approximately 20 tonnes of plastic waste. Utilising dirty plastic to make a product that saves wood is not just an environmental plus, it boosts employment: alongside its 15 permanent staff, to source its raw material EcoPost hires the services of hundreds of women working as casual labour to collect the plastic and sell it to them by the kilo.
More jobs should be forthcoming; demand for its product is so high, EcoPost can barely keep up and is seeking capital influx to rapidly scale up. It has already acquired a new extrusion machine that will double current output to 7,200 posts a quarter, an eightfold increase since the company started. Rising timber prices are another good factor for greater growth potential.
Muscling in on the market!
While there are other firms working in the field, Lorna is not concerned by the competition, a majority of whom are large manufacturers recycling their own waste. The only hurdle she really has to face is to make her mark as a woman in this industry. ‘It can certainly be challenging to get people in administrative and regulatory bureaux to listen to me,’ she confides, ‘but I have acquired powerful negotiating skills! It’s also a manual activity that requires strength and muscle; I’m very hands-on, so it’s keeping me fit!’ Lorna has big plans for her business and new uses for the final material, which requires no binding agent or complex processing to manufacture and is currently being developed into a furniture line. The hard-wearing posts can also be employed as structures to build greenhouses and even boats.
In its first eight month of operations, EcoPost manufactured 5,000 posts, removing 300 tonnes of plastic waste from the environment. ‘That’s 500 trees that won’t be chopped down,’ Lorna states. And who knows, some might even end up fencing the forests they have helped to save.
‘‘I can’t believe I have got this far, it’s a dream come true. The Awards have given us a real competitive advantage and have served as a major stepping stone for EcoPost.’’
EcoPost manufactures durable fencing posts using plastic waste, an environmentally friendly alternative to timber.
The first thing that Lorna Rutto did when she returned home to Kenya after the Awards, was use part of the money to buy a truck. It is a major factor in the company’s increase in revenue since the bags and waste can be collected much faster. Currently up 13%, revenue is set to grow higher thanks to recent government approval for use of EcoPosts as signposts around the country.